How to Compare Solar EPC Quotes for a 500 kW Plant: A Line-Item Checklist
To compare solar EPC quotes for a 500 kW plant, put every bidder against the same written scope and compare line by line: module make and wattage, inverter class, structure and wind design, cable sizes, earthing, HT works, approvals, civil works, monitoring and year-one maintenance. Most 20% gaps come from scope, not margin. The published C&I band of ₹24,000–32,000 per kW ex-GST puts 500 kW near ₹1.2–1.6 crore.
Start with a common scope
Quotes are only comparable if every bidder has priced the same plant. Send one document: your last twelve electricity bills, sanctioned load or contract demand, roof drawing with sheet type, the point of interconnection and any restrictions on working hours. Our RFQ page shows the format. Ask bidders to submit prices in your schedule, not in their own layout.
The line-item comparison
Use this table as the cover sheet for your bid comparison. Fill it for each bidder.
| Line | What to record | Why it moves price |
|---|---|---|
| Modules | Make, Wp per module, technology, ALMM status | Higher Wp means fewer modules, structures and cables |
| Inverters | Make, rating, string or central, number of units | Replacement cost and downtime differ by class |
| Structure | Steel type and weight per kW, galvanising, wind design basis | Often the quiet saving that fails in a storm |
| DC and AC cables | Core size, make, route length | Undersized cable is lost energy for 25 years |
| Earthing and lightning protection | Pits, strip size, arrester count | Safety item; often left thin |
| Metering and HT works | Who supplies CT/PT, panel, transformer works | The largest swing between bids |
| Approvals | DISCOM application, inspection, fees, who pays | A cheap quote may leave all this with you |
| Civil works | Roof strengthening, plinths, cable trench | Frequently excluded |
| Monitoring and O&M | Software, cleaning, year-one visits | Affects yield and warranty |
| Exclusions | Everything the quote does not cover | Read this first |
See also our guide on evaluating solar EPC proposals.
Modules: wattage and ALMM status
Ask for the make, model and rated wattage, not just 'mono PERC' or 'TOPCon'. Check whether the module is on MNRE's ALMM list where the scheme or approval requires it, and whether the quote means DCR modules for any subsidy route. See our ALMM and DCR explainers. A quote with 545 Wp modules and one with 580 Wp modules cannot be compared by module count.
Inverters, structure and cables
Inverter architecture is a design choice: many string inverters or fewer central units. It affects serviceability, shading tolerance and replacement cost; read string versus central inverters before you decide.
For structure, ask for the design wind speed, steel grade, coating and roof fixing method. For cables, ask for core size and the route length, because a long run to the interconnection point can add cost and loss. If a bidder will not state these, the saving is hidden somewhere else.
Which exclusions move the price most?
- HT interconnection: transformer, HT panel, metering cubicle and cable.
- Roof strengthening or re-sheeting where the existing roof cannot carry the load. Check with the roof load calculator.
- DISCOM-side charges and inspection fees.
- Long cable routes to the point of connection.
- Monitoring, cleaning and the first year of maintenance.
- Taxes: confirm whether prices are ex-GST or inclusive.
Use a calculator to check, not to decide
Run your bill through the solar calculator for an independent size and cost check, and use the quotation comparison calculator to keep the line items side by side. A quote that is far below the band needs a question; a quote above it needs a reason.
Commercial terms that change the real price
Two quotes with the same equipment can still differ in what you finally pay. Compare payment milestones: a bidder who asks for most of the money before delivery carries less risk than you do. Compare the warranty terms as written: module product and performance warranty, inverter warranty period and who handles claims. Compare the defect liability period and the performance commitment, if any, and ask how generation is measured. If a bidder offers a performance guarantee, ask what it is measured against and what happens if the plant falls short.
Also compare the delivery schedule and what the bidder assumes about your site: working hours, crane access, power and water for construction, and who provides safe storage. A short schedule that assumes you will clear the roof first is a risk you have not priced.
A simple scoring method
Once the line items match, score each bidder on price, technical fit, approvals scope, schedule, references you can visit, and commercial terms. Weight price at no more than half. Visit one operating plant of similar size for each shortlisted bidder and ask the owner about generation, faults and service response. Our guide on selecting a solar EPC contractor covers the reference check in more detail.
Red flags in a solar quotation
Some patterns repeat across quotations that later cause trouble. A price that is quoted per kW without a stated module wattage hides the real plant size. A bill of quantities with a single lump sum for 'balance of system' gives you nothing to compare or audit. A generation estimate with no stated assumptions, such as tilt, losses, degradation and shading, is a sales number and not an engineering one. A schedule that omits DISCOM approval time assumes the utility will act on the bidder's timetable.
Ask each bidder for a single-line diagram, a layout drawing, equipment data sheets and a generation estimate with its assumptions. Four documents, and you can tell a prepared bidder from an improvised one.
How Secured Engineers helps
We can review quotations you already hold, including from other bidders, and point out scope gaps before you sign. Design is done in-house, and approvals (Fire NOC, CEIG, DISCOM net-metering) are filed in-house. Mechanical, electrical, plumbing, fire and solar work can sit under one contract. We work from offices in Noida and Ludhiana, with 535+ projects across 18+ states and 89.77% repeat clients.
If you have a bill, a drawing or quotations in hand, send them and we will tell you what is missing. See RFQ page, message us on WhatsApp, call +91 70099 85817, or ask for a free quote.
Frequently asked
Why do two quotes for the same 500 kW plant differ by 20%?
Usually the scopes differ, not the margins. One quote may include HT works, civil strengthening and approvals, while another excludes them. Module wattage and make, inverter class, structure steel weight, cable sizes and monitoring also vary. Line the quotes up item by item before reading the total.
What is a realistic price range for a 500 kW plant?
The published Secured Engineers C&I band is ₹24,000–32,000 per kW excluding GST, so about ₹1.2–1.6 crore at 500 kW, indicative. A quote far below the band deserves a question about what has been left out. A quote above it should show what it adds.
Which exclusion changes the price the most?
HT interconnection works, roof strengthening or re-sheeting, and DISCOM-side charges are the usual large swings. Cable routing over long distances and a separate transformer or switchgear upgrade can also be significant. Ask each bidder to price these as separate lines.
Should I just pick the lowest quote?
Not before the scopes match. Ask the lowest bidder to confirm the same module make and wattage, inverter class, structure design basis, approvals scope and year-one maintenance as the others. If they still come out lower, ask for the data sheets and test the claim.
How many quotes should I collect?
Three comparable quotes against one written scope are enough. More quotes without a common scope only add noise. Issue a short RFQ, give the same bill and roof details to all bidders, and ask them to fill the same price schedule.
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